Insoles are traditionally produced with a costly and time-consuming process of thermoforming. The atum3D 365 nm printer range, including the brand new DLP Station 5-365 EXZ, Operator Station software and Curing Station now make the process a lot easier, faster, and costeffective. By combining our state-of-the-art 3D print platform with Covestro Addigy® resins, it is now possible to create insoles with exceptionally thin walls and overall thickness without compromising stiffness or strength, in a fraction of the time. Imagine offering your customers the perfect fit much faster, with in-store production and marginal waste.

ORTHOPAEDIC INSOLE EXCELLENCE

Combining high stiffness with exceptional dampening and biocompatibility, the specifically formulated Covestro Addigy® resin is optimised for scan-to-print solutions and forms a perfect fit with the orthopaedic insole application. By combining material properties with the speed, accuracy and the DLP Station with your build envelope of choice, this all-in-one production solution offers versatility and exceptional value. The result? Create series of personalised insoles, save costs, and offer your customers a superior insole in a fraction of the time.

PRINT PERSONALISED INSOLES, FAST

Orthopaedic Insole Excellence is an end-to-end 3D printing solution based on our DLP Station 5-365 EXZ, featuring a best-in-class combination of build envelope, speed, accuracy, versatility, and costeffectiveness. You will be able to spend more time with patients by speeding up the technical side of things.

Covestro created a high-performance resin that offers material stiffness comparable to conventional, thermomoulded insole. Combined with the high elongation, this material allows creating insole designs with exceptionally thin walls and overall thickness. The Covestro resin also features improved dampening properties compared to traditional insole materials, and is biocompatible.

WE ARE HERE FOR YOU

Adopting 3D print technology and incorporating our solutions in your existing workflow can call for tailored advice. We understand if you are curious about the material properties this Addigy® resin offers to the touch. The atum3D team is ready to answer questions, provide material samples or tailor your specific application solution to size.

PACK PRODUCTS

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We bundle everything the orthopaedic professional needs to start printing pre-modelled insoles immediately.

3D Foot Scanner (optional)

DLP Station 365 nm range

Post-processing automation (optional)

Operator Station Professional

Covestro Addigy®

Installation & Operator Training

DLP Support Basic

DLP Station 365 EXZ

DLP Station 5-365 EXZ is based on atum3D’s proprietary open platform DLP technology, offering exceptional speed and high accuracy. DLP Station 5-365 EXZ model offers an extended Z-axis, which results in an 80% higher build envelope that allows printing series of insoles in any size - up to 45 cm in height. These futureproof, industrial printers are both based on a powerful, high contrast 365 nm light source which allows build speeds of up to 75 mm per hour in the insole application with this Covestro Addigy® resin.

DLP Station 5-365 EXZ

Post-processing automation

To optimize your workflow and further reduce lead-times, both post-processing steps, cleaning and post-curing, can be automated. Cleaning Station is based on the cavitation effect resulting from high frequency shockwaves in ethanol, meticulously cleaning printed insoles. Next, Curing Station combines a large-capacity vacuum chamber with powerful UV light and radiated heat for up to 10x faster and truly thorough post-curing.

Curing Station Cleaning Station

Operator Station Professional

After modelling, preparing a print job for DLP Station is a matter of just a few clicks thanks to our intuitive Operator Station software. Features like the unique, touch-enabled user interface and MAGS AI algorithms to swiftly position multiple models let you create and export your print job in minutes.

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Covestro Addigy®

Covestro created a high-performance resin that offers material stiffness comparable to conventional, thermomoulded insole. Combined with the high elongation, this material allows creating insole designs with exceptionally thin walls and overall thickness. The Covestro resin also features improved dampening properties compared to traditional insole materials, and is biocompatible.

Read more

Installation & Operator Training

atum3D offers customised, integral solutions with optimal ease-of-use. We include the option to have an expert set up hardware and software on-site and train operators in using Operator Station and DLP Station 5-365 EXZ in a hands-on session.

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DLP Support

Our support doesn’t end with installation and training. atum3D offers a choice of different support level and on-site maintenance options to fit your requirements.

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3D Foot Scanner

3D Foot scanning and automated 3D modelling of insoles is a highly specialised area of expertise. atum3D has teamed up with several leaders in the field, as we feel you should be able to select your scanning/modelling solution of choice. Contact us for more information about 3D scanning solutions.