Patient-specific healthcare is on the rise in both general practices and hospitals. atum3D believes additive manufacturing offers unparalleled opportunities to enhance customised care. Imagine providing the patient with a personalised, accurate and exceptionally strong brace that's waterproof, light-weight and aerated - in just 1,5 hours. atum3D and Spentys joined forces to enable just-in-time production, right in the clinical practice - reducing costs and elevating both the patient's quality of care, comfort and satisfaction

By combining the Spentys state-of-the-art modelling software and atum3D hardware, the Personalised Brace Excellence Pack offers the fastest 3D scanning, modelling and printing solution available. It allows healthcare professionals to replace traditional gypsum casts and splints with fully personalised 3D printed orthotics. Our on-site production solution has proven to fit all medical safety, quality, and process requirements. Unrivalled speed, high accuracy and automation results in an optimal workflow - which ultimately benefits patients with a superior solution.

CUSTOMISE YOUR EXCELLENCE PACK

atum3D and Spentys bundle the hardware, software, resins, and services to comprise a tailored solution that fits your requirements.

HARDWARE

  • 3D Scanner
    » If there's no 3D scanner available, Spentys can provide you with the 3D scanning solution that best fits your needs. Scanning the patient's physical characteristics is painless, fast and easy.
  • DLP Station 5-405 EXZ
    » Industrial grade 3D printer with a 405 nm light source and a 70 micron resolution. This printer offers the build speed, accuracy and stability to print orthotics of up to 45 centimetres in height.
  • Optional Post-Processing Automation
    » Several post-processing automation options are available, such as the atum3D Cleaning Station and Curing Station. These allow simplifying and speeding up the process even more.

MODEL & PRINT SOFTWARE

  • Spentys modelling software
    » PolyCast devices have a proprietary design, combining strength and comfort. Based on the 3D scan, the Spentys software automatically creates the personalised brace model in minutes. Next, atum3D Operator Station software prepares your brace for print in just a few clicks.

BIOCOMPATIBLE-CERTIFIED RESINS

  • Personalised Brace resin
    » Depending on the type of device, several specialty resins are available. Some have been specifically engineered for speed and accuracy on DLP Station. Key material properties for personalised orthotics, such as strength, detail and ISO-certified medical safety are combined in these resins.

TRAINING & SUPPORT

  • Installation & Operator Training
    » Our specialists set up your hardware and software on-site, and train operators in a hands-on training session.

YOUR BENEFITS

This clinically proven patient solution offers a highly scalable integrated interdisciplinary workflow. Summarised, the benefits of Personalised Brace Excellence include:

  • Replace traditional casts with personalised, waterproof, lightweight and aerated orthotics, printed in the hospital or practice;
  • Full process time of just 1,5 hours - ready while the patient waits - thanks to the best-in-class print speed of up to 250 mm/hour;
  • Intuitive end-to-end workflow including scanning, modelling, print job preparation, printing and post-processing;
  • Large build envelope enables creating multiple orthotics up to 45 centimetres in height without impacting the print duration;
  • Skin-safe, biocompatible ISO-certified materials, and customised printer settings to optimally balance speed and detail;

We are here for you

We understand that incorporating additive manufacturing in your hospital or practice calls for a tailored solution that takes into account existing variables and requirements. Our team is ready to discuss any specific wishes and customise your Excellence Pack to order.

PACK PRODUCTS

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We bundle everything for the professional needs to start printing immdiately.

3D Scanner

DLP Station 5-405 EXZ

Post-processing automation (Optional)

Spentys modelling software

Personalised Brace resin

Installation & Operator Training

DLP Support Basic

3D Scanner

If there's no 3D scanner available, Spentys can provide you with the 3D scanning solution that best fits your needs. Scanning the patient's physical characteristics is painless, fast and easy.

DLP Station 5-405 EXZ

The extended build envelope DLP Station is now available with our powerful 405 nm light engine module. In line with our vision to offer the most cost-effective, fully customisable open platform 3D DLP printers, DLP Station 5-405 EXZ allows using any available DLP resin in the 405 nm range, thanks to the proprietary atum3D open resin platform. These exceptional features make DLP Station 5-405 EXZ a great fit with many applications, including footwear production and printing moulds & inserts.

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Post-processing automation

To optimise your workflow and further reduce lead-times, both post-processing steps, cleaning and post-curing, can be automated. Cleaning Station is based on the cavitation effect resulting from high frequency shockwaves in ethanol. The imploding microscopic bubbles are small enough to enter even the smallest of openings, meticulously cleaning printed test shoes. Next, Curing Station combines a large-capacity vacuum chamber with powerful UV light and radiated heat for up to 10x faster and truly thorough post-curing.

Curing Station Cleaning Station

Spentys modelling software

PolyCast devices have a proprietary design, combining strength and comfort. Based on the 3D scan, the Spentys software automatically creates the personalised brace model in minutes. Next, atum3D Operator Station software prepares your brace for print in just a few clicks.

Personalised brace resin

Depending on the type of device, several specialty resins are available. Some have been specifically engineered for speed and accuracy on DLP Station. Key material properties for personalised orthotics, such as strength, detail and ISO-certified medical safety are combined in these resins.

Installation & Operator Training

atum3D offers customised, integral solutions with optimal ease-of-use. We include the option to have an expert set up hardware and software on-site and train operators in using Operator Station and DLP Station 5-365 EXZ in a hands-on session.

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DLP Support

Our support doesn’t end with installation and training. atum3D offers a choice of different support level and on-site maintenance options to fit your requirements.

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3D Foot Scanner

3D Foot scanning and automated 3D modelling of test shoes is a highly specialised area of expertise. atum3D has teamed up with several leaders in the field, as we feel you should be able to select your scanning/modelling solution of choice. Contact us for more information about 3D scanning solutions.